Projects

Abstract of my engineering support in capital spending projects.


Year:Project:Location: Project 8
2010Bottle filling linie for cleaning dilutionsGermany
Scope:
  • Clean rooms, process plant, highly purified media, filling & packaging line, manufacturing execution system
Process:
  • Solution and filling
  • Packaging and palletizing
  • Automatically storage

Year:Project:Location: Project 7
2010Filling linie, reagents for immunoassay-systemsGermany
Scope:
  • Clean rooms, process plant, highly purified media, filling & packaging line, manufacturing execution system
Process:
  • Solution and filling
  • Packaging and palletizing
  • Semi-automatic storage

Year:Project:Location: Project 6
2009Parenteral processing of presterilized syringes in nestsGermany
Scope:
  • Clean rooms, process plant, highly purified media, filling & packaging line, SCADA-system
Process:
  • Manually-feed debagger to unwrap nested, presterilized syringes
  • E-Beam-tunnel for surface decontamination of the syringe-tubs
  • Removing of sealing foil and fleece liners
  • Nest-removing, filling, stopper-positioning and renesting
  • Processing of open primary-packaging complete under isolator-protection

Year:Project:Location: Project 5
2008 / 2009Two Bottle-compact-lines for laboratory diagnosticsSchwitzerland
Scope:
  • Clean rooms, highly purified media, two filling, packaging & labeling-machines
Process:
  • Infeed of the bottles and caps via vibratory sorting bowls
  • Star wheel transport system with three modules for filling, closing & labeling
  • Inline-control-stations for all process-steps

Year:Project:Location: Project 4
2005 / 2008Parenteral processing of vialsGermany
Scope:
  • Clean rooms, process plant, highly purified media, filling & packaging line, SCADA-system
Process:
  • Manually infeed of tray-loaded vials
  • Industrial vial-rinsing with WFI
  • Depyrogenization in a fully automatic sterilizing tunnel
  • Filling and stopper-positioning under RABS in Class-A-Environment
  • In-line closing-machine
  • In-line inspection-machine
  • Tray-lading for labeling and packaging

Year:Project:Location: Project 3
2003Tablet-processing: Blister, cartoner and bundle module in one unitGermany
Scope:
  • packaging line
Process:
  • Deep drawing station
  • High sensitive infeed via stationary lifting column & special containment valve
  • Sealing station
  • Primary-processing under controlled environment to eliminate dust and cross-contamination
  • Extensive monitoring system to control packaging integrity
  • In-line cartoner
  • In-line bundlepacker
  • First steps to realize track & trace and serialisation

Year:Project:Location: Project 2
1999High rack warehouse to store raw materials, packaging materials and drugsGermany
Scope:
  • Infrastructure and outdoor facilities, building, materials handling equipment, warehouse management system - connected to SAP
Process:
  • Goods issue
  • Automatic material flow system to support production and distribution
  • Special functionality such as pallet exchanger, narcotic agent handling, cold store and monitoring
  • Narcotic agent storage and distribution
  • Goods receiving

Year:Project:Location: Project 1
1992"Classic" Ampoule production lineGermany
Scope:
  • Clean rooms, process plant, highly purified media, filling, sealing and coding line
Process:
  • Manually infeed of tray-loaded ampoules
  • Cleaning (inside, outside, ultra sonic) with WFI
  • Depyrogenization in a fully automatic sterilizing tunnel
  • Filling, sealing and coding in Class-A-environment
  • Tray-loading for successional secondary processing e.g. thermal sterilization, optical inspection, leak inspection, labeling and packaging

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